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NON-WOVEN ABRASIVES

NON-WOVEN ABRASIVES Convolute Wheels

For polishing, deburring & finishing Beartex Convolute Wheels are formed by wrapping Beartex material around a central core and bonding the layers together to form a convolute wheel. This design offers higher resistance to wear and imparts glossy
finish to components. Grindwell Norton offers a wide range of convolute wheels ranging from cleaning rust and oxide removal to heavy duty deburring.

TYPICAL APPLICATIONS OF NON WOVEN ABRASIVES:

* Polishing, Deburring and Finishing of
metallic and non-metallic comonents.

Industry
SS & Fabr
Steel Mills
Watch Strap
Surgicals & cutlery
Auto Component
Centerless
Usage
           
Industry
OEM- Grinders
Jewellery
Batteries
Ordnance Factory
Needle Industries
Usage
         
 
Low Usage
 
High Usage
 
Medium Usage

 

Series 1000 Long Life Convolute Wheels

The newest addition to the Beartex Convolute Wheel is the Series 1000 Long Life Wheels, designed with a completely new
resin system. These wheels are recommended for high performance applications, where customer demand consistent high quality results. Series 1000 Long Life Wheels are available in four different densities, two minerals and three grit sizes to cover a wide range of deburring, blending, polishing and finishing applications.

BEARTEX SEIRES 1000 LONG LIFE WHEELS

FEATURES

Water proof

Dense web construction (Density 9)

Dense web construction (Density 8)

BENEFITS

Can be used with water or dry

Long life and suited for heavy duty deburring

Suited for clearing and light duty deburring.

Series 4000 Convolute Wheels

Series 4000 Convolute Wheels are harder than Series 1000 Convolute Wheels. They are recommended for heavy duty deburring
applications. 4-8AM and 4-9SF are the range of products available in the Series 4000 Convolute Wheels range.

Flap Wheels

Beartex Flap Wheels are formed by mounting sheets of Beartex web material around a fibre centre hub… the tightly packed pieces
forming the spokes of a wheel. The construction makes flap wheel most conformable of all the Beartex wheel products. This provides a cushioning action which is ideal for use on uneven or irregular surfaces, as well as flat areas. Beartex flap wheels are available from 120# to 1000# in Silicon Carbide and Aluminium Oxide. When the flap wheel made of Aluminium Oxide is used on most metals, it produces a dull or matt type long scratch pattern. Flap wheels made of Silicon Carbide abrasive produce a semi bright or glossy finish.

Industry
Brass
Utensil
SS & Fabr
Watch Strap
Usage
       
Industry
Auto Component
MRO
Wood & Furniture
PCB
Usage
       
 
Low Usage
 
High Usage
 
Medium Usage
TYPICAL APPLICATIONS OF NON WOVEN ABRASIVES

Producing matt finishes on Stainless, Brass & Aluminium
Imparting long line brushed finishes
Removal of oxide from printed circuit boards
De-glossing plastic parts
Matt finishing of ceramic tiles
Defuzzing of wood modules, scuffing paint and varnishes
Finishing of wooden photoframes
Light cleaning and polishing of precious metals
Light deburring

Spindle Mounted Flap Wheel Mops


Beartex Spindle Mounted Mops are made by mounting Beartex flaps around a spindle. These Mops find extensive use in polishing of SS sinks flat surfaces which cannot be reached by regular Beartex Flap Wheels.

Floor Pads

Floor Pads are made from a high denier nylon fibre and special resins. These pads are available in discs form suited for cleaning, scrubbing and polishing of floors. The pads are colour identified so that they are easily coded for the application. Pads are available in sizes from 300mm (12”) to 500mm (20”) to suit various floor polishing machines.

Industry
Floor Cleaning
Usage
 
 
Low Usage
 
High Usage
 
Medium Usage
TYPICAL APPLICATIONS
STRIPPING APPLICATION
Black Floor Pad

For use on the most severe floors. This pad has extra heavy duty fibres more abrasive grains and open weave designed to strip
floors quickly and effectively, reducing labour costs. Effective on floors with grease and wax build up.

SCRUBBING APPLICATION
Green Floor Pads

Suited for heavy duty wet scrubbing of heavily soiled areas and routine cleaning

BUFFING APPLICATION
Red Floor Pads

Generally used where a high gloss finish is desired when dry or spray buffing. It can also be used for light cleaning applications

POLISHING APPLICATION
White Floor Pads

A non abrasive polishing pad used dry or at times with wax to generate mirror or glossy shine

Hand Pads
For polishing, deburring, cleaning& finishing

Range of grits are available in a convenient size of 150 x 230 mm.
Hand Pads are available from 120# to 1000# grits in Silicon Carbide and Aluminium Oxide. Since they are made from nylon, hand pads are very flexible and they can reach areas and conform to various shapes of the workpiece, Hand Pads also non loading and waterproof.

Industry
Brass
Utensil
SS & Fabr
Watch Strap
Ceramics
Auto Components
Jewellery
Usage
             
Industry
Food Industry
Ordanance Factory
MRO
Converter Mkt
Wood & Furniture
PCB
Usage
           
 
Low Usage
 
High Usage
 
Medium Usage
TYPICAL APPLICATIONS

Rust Removal, Cleaning, Blending, Polishing and Deburring
Matt Finishing off SS & Brass
Defuzzing of Wood

BETTER HX04: MAROON: TYPE 22NM – ALUMINIUM OXIDE – VERY FINE GRIT
FEATURES

General purpose hand pad
Large proportion of abrasives
Open structure
Waterproof

BENEFITS

Used for the widest range of applications

Long lasting with consistent performance

Resists loading

Can be washed and reused

APPLICATION:

Matt finishing on SS & Brass. Polishing of Ceramic ware & light deburring of components

BETTER HX02S: MAROON: TYPE 18NB – ALUMINIUM OXIDE – MEDIUM GRIT
FEATURES

Tough fibre
Medium grit

BENEFITS

Used for heavy cleaning application
Aggressive cutting action

APPLICATION:

For aggressive cutting and suited for polishing, cleaning and deburring

BETTER HX13: MAROON: ALUMINIUM OXIDE – VERY FINE GRIT
FEATURES

Flexible pad

BENEFITS

Conforms to intricate shapes

APPLICATION:

Suited for polishing & finishing of intricate profiles in wood. Ideally suited for matt finishing of SS and Brass.

BETTER HX100: ALOVF
FEATURES

Very flexible

BENEFITS

Suitable for polishing intricate wood profiles

Interleaved Wheels & Satinex Wheels

Beartex Interleaved Wheels are formed by mounting alternative flaps of Beartex web material and coated abrasive cloth. The ID of
the Beartex Interleaved Wheel consists of a keyway used for mounting on a variable speed angle grinder.

TYPICAL APPLICATIONS

Imparting hairline finish on SS and Aluminium
Removal of handling marks on SS.

Rolls
Beartex Rolls are offered with the same abrasives and range of grits as hand pads.

Bearex Rolls are available in standard length of 10 metres and width of 0.15 metres. They can be made available in any width and
length to suit various applications. Beartex rolls provide an economical source from which the operator can cut the required
sheet to a size for hand or machine sanding to suit a particular application.

Industry
SS & Fabr
Steel Mills
Ceramics
Paper Mills
Usage
       
Industry
Food Industry
MRO
Converter Mkt
Wood & Furniture
Usage
       
 
Low Usage
 
High Usage
 
Medium Usage

 

TYPICAL APPLICATIONS

Finishing of rolls in steel mills
Finishing food processing equipment
Finishing of SS furniture & kitchen equipment
Finishing of plywood in stroke sanding applications.

BETTER ROLLS
FEATURES

Made in a variety of sizes
Gentle action

BENEFITS

Can be converted for use in various sizes
Do not change the geometry of the workpiece.

Surface Blending Material (SBM)

Beartex Surface Blending Material (SBM) discs and belts are made of consistent loft with premium aluminium oxide grain and resin. With special scrim backed webbing SBM products yield a durable product with an aggressive and a consistent cut rate. These discs and belts are colour coded for easy grit identification.

Industry
SS & Fabr
Auto Component
OBM Grinders
Jewellery
Usage
       
Industry
Ordanance Factory
MRO
Needle Industries
Usage
     
 
Low Usage
 
High Usage
 
Medium Usage

The SBM discs are available with two different attachements.

The hook and loop system allows easy gripping of disc to the backing pad.


The Speed-Lok-TR plastic attachment system are suited for small diametre, high speed, high unit pressure applications.

TYPICAL APPLICATIONS

Removal of surface defects on SS
Removal of light edge burrs, parting lines and flashings
Removal of oxides and scale
Cleaning moulds
Blending upstream Coated Abrasive grit lines
Blending of DCD or fibre discs grit lines

BETTER BEAR-TEX SURFACE BLENDING MATERIAL (SBM)
FEATURES

Discs offers Hook & Loop & Speedloc locking system
Open construction

BENEFITS

Quick replacement
Resists loading.

T Series Mops

Beartex T Series Mops are made from a high strength nylon fibre impregnated with synthetic abrasive grains and bonded into a 3 dimensional structure. This property ensures that there is a continuous supply of abrasives. The high strength nylon fibre imparts resistance to wear during deburring operations. The fibre provides a cushioning effect and does not damage the workpiece during use. This unique property of Beartex products find use in precision deburring and polishing applications and serves as an effective substitute to fine grit Coated Abrasive Flap Mops, rubber and polyurethane Spindle Mounted Mops, Bonded Abrasive Mounded Points and Carbide Cutting Tools. T Series Mops are non loading, have fast abrasive action and have a long life.

BETTER BEARTEX T SERIES MOPS
Special design
Non loading
BENEFITS

Controlled cutting action with uniform finish

TYPICAL APPLICATIONS
AUTOMOTIVE

Deburring, cleaning and polishing auto components

MAINTENANCE & REPAIR OPERATIONS

Cleaning and descaling of hard to reach areas in machinery TURBINE BLADES, MILITARY & AIRCRAFT
Polishing, Cleaning

Range and Availability

Outer Diameter 15-50mm
Widths 20-50mm
T Mops are available with 6 mm spindle Mops are also available in 10mm and 12mm OD, attached to a 3mm spindle
Available only in a single hard grade
Available in Silicon Carbide and Aluminium Oxide.

Unified Wheels

Beartex Unified Polishing wheels are made by compressing layers of Beartex flat stock to obtain wheel of different densities. Beartex Unified Wheels serves as a cost effective option for light duty deburring, decorative finishing, rust removal and cleaning applications. Ideally suited for decorative finishing on brass, SS, watch straps, dairy & kitchen equipment. By choosing the right grade and density, Beartex Wheels are effective substitutes to Set Up wheels. This helps avoid messy operation of making the Set Up wheels and the heavy pollution associated with them.

Industry
Brass
Utensil
SS & Fabr
Watch Strap
Surgicals/Cutlery
Auto Components
Usage
           
Industry
Centerless
Rim Polishing
OEM Grinders
Jewellery
Ordanance Factory
MRO
Usage
           
 
Low Usage
 
High Usage
 
Medium Usage

 

TYPICAL APPLICATIONS
CLEANING

– Rust removal and preparation
– Surface preparation

POLISHING

– Dent removal on Brass, SS & Auto Components
– Polishing and blending of upstream Coated Abrasive grit lines

FINISHING

– Matte finishing on SS & Brass Hardware
– Imparting high glossy finishes

DEBURRING

– Deburring of milled and stamped components

PRODUCT OFFERINGS

U Series Beartex Unified Wheels
P Series Beartex Unified Wheels
Q Series Beartex Unified Wheels.

U Series Beartex Unified Wheels

Ideally suited for matt finishing on brass and SS. These wheels are suited for low pressure applications and generally used in densities 1 & 3. An ideal product for cleaning and descaling applications.

P Series Beartex Unified Wheels

These wheels are non smearing and can withstand higher pressures. Ideal wheel for matt finishing on SS and final finishing of precision parts. Suited for dent removal applications on watch straps and watchcases. Extensively used for light deburring of burrs caused by stamping, punching and other machining operations.

Q Series Beartex Unified Wheels

These wheels impart a special hairline glossy finish on components as they are made with special fibres and resins. The unique resin system has a high resistance to wear and hence the wheels are long lasting. Ideally suited for imparting high glossy finish and deburring applications.
Q series wheels are cost effective options for deburring SS, alloy steel and other milled and machined components. Large diameter Q Series Beartex Polishing Wheels are extensively used in imparting high glossy finish on Bright bars, SS rods and piston pins. Imparts special finishes on jewellery, surgical instruments and medicinal implants.

Range and Availability

Outer Diameter 150 – 480 mm
Widths 12.5 – 150 mm

NEX Unified Polishing Wheels

The NEX Series Unified Wheels from Saint-Gobain Abrasives, US, are made from a high strength fibre and a unique, special resin system. This combination of fibre and resin helps impart very high cut rates on the job material.

BETTER BEARTEX POLISHING WHEELS
FEATURES

Available in a wide range of specifications
Flexible
Gentle action
Non metallic
Quiet operation and no dust generation
Self threading bore
Ideal light deburring media

BENEFITS

Can be used for a variety of applications

Can conform to the shape of the workpiece

No danger of changing job geometry

Does not oxidise, rust or create metallic contamination

Better working condition like set up wheels

Can be used on any taper spindle similar to cotton wheels

No secondary burrs

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